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Crushers in the Philippines play a crucial role behind the scenes, unlike other equipment like excavators or cranes. These versatile machines reduce the size of rocks and materials, making them essential for road building, recycling, and other industries.
Stone crushers in the Philippines are vital heavy equipment for crushing large stones into gravel or smaller pieces. The crushing process involves placing stones between a heavy steel plate or metal surface that has both steady and moving plates. The stones are compressed until they break into smaller bits.
Using a stone crusher is relatively simple. The plates move back and forth due to a motor inside the machine. The stones in the gap between the plates feel the pressure as they move. The crushed stones are collected as they fall out of the machine and can be used in various projects including construction.
Crushers in the Philippines can transform large rocks into usable materials for various applications like construction, road building, and landscaping. However, they are created equal. Here's a breakdown of the different types of crushers:
Jaw crushers in the Philippines use powerful compression to break down a wide range of materials, boasting speeds of 100-350 RPM for exceptional throughput. Their durable cast steel construction and replaceable liners minimize downtime and maximize productivity.
Cone crushers in the Philippine market offer precise size reduction in urban projects. A moving piece of steel inside squeezes materials against a stationary one, crushing them into smaller pieces as they travel downwards. Adjusting the gap helps you control the final size, ensuring perfectly sized materials for your next phase.
Impact crushers in the Philippines excel at processing brittle materials, unlike jaw and cone crushers focus on compression. They utilize high-force impacts to shatter concrete, asphalt, and certain rock types unsuitable for intense compression, making them ideal for road construction and recycling.
Crushers in the Philippines are the fundamental machines in rock processing operations, utilizing various techniques to reduce the size of raw materials. Here's a breakdown of the general crushing process:
During the operations of crushers in the Philippines, feeding occurs from the rear through a hopper or chute designed for your specific material. Hopper size and design vary based on the crusher model and what you're processing.
Larger crushers handle bigger loads and may require wider hoppers. Pre-screening with scalping screens can further optimize crushing by removing fines, oversized materials, or debris, protecting your equipment, and ensuring optimal efficiency.
The materials enter the chamber and are broken down using various techniques once loaded. Impact crushers dominate by utilizing high-speed rotors and hammering to shatter materials, while jaw crushers use a compressive force to crush materials by applying two jaws one against the other.
On the other hand, cone crushers utilize a rotating mantle within a concave bowl to crush materials.
Crushing delivers the initial breakdown, but for perfectly sized and clean results, screening is essential. Downstream scalping screens seamlessly integrate with a crusher, ensuring you receive the exact materials you need.
These vibrating separators meticulously sort crushed materials (G1, ¾, 3/8, fines) through a mesh or perforated plate. This maximizes usability and value by delivering precisely sized and clean products.
Post-crushing and screening, your perfectly sized materials are stockpiled and transported easily. Our integrated conveyor system utilizes an electric motor-powered belt supported by rollers. Segregation becomes effortless with the chevron, rubber, or steel belt precisely transports screened fractions to designated stockpiles within your plant, guided by pulleys and rollers for smooth operation.
Stone crushers in the Philippines can be used in quarrying, mining, and other activities.
Stone crushers are used in the mining industry to make extracting minerals and other resources easier by reducing the size of large boulders. They are used to break down large rocks and stones into smaller, more manageable pieces that can be processed for mining operations.
Crushers break down boulders into smaller aggregate pieces in construction, which helps lower project costs and speeds up completion. Crushed stones are used as the base material for foundations, walls, and floors. They are also used in the production of concrete and other building materials.
In the Philippines, stone crushers are used in the recycling industry to decrease landfill space. They are also used to break down rocks and other materials that can be used for future projects.
Rocks and other materials are broken down into smaller pieces using stone crushers. These are used as soil amendments that can be added to soil to improve drainage and aeration.
Selecting the right stone crusher in the Philippines is crucial for maximizing efficiency and profitability in your operation.
Identifying your project's purpose, whether it's demolition, road construction, or aggregate production will guide your crusher selection. For example, demolition projects often require crushers capable of handling large concrete chunks, while road construction might prioritize producing specific-sized rocks for base layers.
Production efficiency is important when choosing a stone crusher in the Philippines. Crushers with larger capacities (tons per hour), right feed size, and ease of maintenance can process more material in a shorter timeframe, allowing you to meet tighter deadlines and potentially take on more projects.
The available space can limit the crusher’s size and maneuverability. Tight spaces might necessitate a compact tracked crusher. Additionally, noise regulations in urban areas could favor electric models or those with noise reduction features. Proper foundation preparation may be required depending on the crusher's weight and the stability of the ground.
KLEEMANN, a leader in tracked crushing and screening plants, boasts a rich history dating back to the early 1900s. Their unwavering focus on innovation has resulted in a range of mobile crushers in the Philippines that not only process rock and stone efficiently, but do so with remarkable ease of use.
MOBICAT series represents a line of mobile jaw crushers in the Philippines designed primarily for pre-crushing natural stone and recycling materials.
The MC 100 EVO is designed with a D-DRIVE diesel-direct drive system. Key features include hydraulic crushing gap adjustment, an optional crusher unblocking system, and a feeding unit with integrated primary screening.
It is an ideal solution for smaller-scale operations with a feed capacity of up to approximately 220 tons per hour, a crusher inlet size of 950 x 550 mm, a total weight of 31,000 kg, and an engine power ranging between 155 to 165 kW.
The MC 110 EVO2 offers an independent double-deck prescreen and innovative overload and control systems with a D-DRIVE diesel-direct drive system. Additional modernizations include the intuitive SPECTIVE and an optional crusher unblocking system.
It supports a feed capacity of up to about 400 tons per hour, boasts a crusher inlet size of 1,100 x 700 mm, weighs 42,500 kg, and delivers engine power between 240 to 248 kW.
The MC 120 PRO stands out with its E-DRIVE diesel-electric drive system, an optional external power supply, and a larger feed capacity suitable for heavy-duty operations of up to approximately 650 tons per hour.
This crusher in the Philippines includes a crusher inlet of 1,200 x 800 mm, a weight of 72,500 kg, and a robust engine power range of 368 to 410 kW.
MOBIREX series consists of robust mobile impact crushers in the Philippines designed for processing soft to medium-hard natural stones as well as for recycling construction materials.
The MR 110 EVO2 features a D-DRIVE diesel-direct drive system, hydraulic crushing gap adjustment, and a double-deck prescreen. It ensures efficient pre-screening, and adjustable settings through a control system, and comes with optional single or double-deck post-screening units.
It is robust with a feed capacity of 350 t/h, 1,100 x 800 mm crusher inlet, 44,500 kg weight, and offers 368 – 371 kW of engine power.
The MR 130 EVO2 also uses a D-DRIVE system but has a larger feed capacity and crusher inlet. It includes an independent double-deck prescreen and offers a single-deck post-screening unit optionally.
Key specifications include a 450 t/h feed capacity, a 1,300 x 900 mm crusher inlet, 49,500 kg weight, and 368 – 410 kW engine power.
The MR 130 PRO is designed for high-volume needs with its E-DRIVE diesel-electric system and option for external power. It features an independently vibrating prescreen and an extensive double-deck post-screening unit optionally.
It supports a feed capacity of up to 600 t/h, a 1,300 x 900 mm crusher inlet, weighs 64,000 kg, and sports a robust 480 kW engine power.
MOBICONE series consists of advanced mobile cone crushers in the Philippines designed for crushing medium-hard to hard and abrasive natural stone and for mining applications.
The MCO 90 EVO2 features a D-DRIVE diesel-direct drive and a Continuous Feed System (CFS), ensuring optimal crusher loading. It includes hydraulic gap adjustment via a user-friendly SPECTIVE control system and offers optional single or double-deck post-screening units.
Key specifications are 270 t/h feed capacity, 970 mm crusher diameter, 200 mm maximum feed size, and 33,500 kg weight.
Featuring an efficient E-DRIVE diesel-electric drive with an optional external power supply, the MCO 110 PRO also benefits from the CFS for consistent performance. It includes hydraulic gap adjustment controlled through the SPECTIVE system.
It accommodates larger scales with a feed capacity of 470 t/h, a crusher diameter of 1,120 mm, a max feed size of 240 mm, and a weight of 49,500 kg.
As a leader in the Philippines crusher industry, Multico Prime Power Inc. offers unparalleled expertise and a diverse range of KLEEMANN crushers to perfectly match your project needs in Metro Manila and Cebu. Your Crushing Solution, On Site and On Time, we provide exceptional service and ongoing support to maximize your crusher’s performance and profitability. Contact us today to learn more about our other heavy equipment products.